Cement plant manufacturer in Gujarat - India
Industrial Cement Plant Manufacturing & EPC Engineering
REW has its own manufacturing centre where we design and fabricate turnkey cement plants for capacities of 50 TPD-1000 TPD. REW has a firm understanding that cement production involves the use of machinery capable of operating under extremely high levels of thermal stress, as well as experiencing high levels of mechanical wear.
We know that the machinery used to manufacture cement must withstand both extreme mechanical wear and extreme thermal stress during the manufacturing process; therefore, all of our products are designed with engineering features intended to maximize structural quality and provide the longest amount of uptime possible.
REW (Rajendra Engineering Works) is an established name in Cement Plant Manufacturing, providing quality, high-volume engineering solutions to the international cement industry since 1993. We engineer, configure, and commission complete turnkey EPC industrial projects ranging from 50 TPD to 1000 TPD production capacities, seamlessly integrating our own factory-tested rotary kilns, raw material ball mills, and rapid-quench rotary coolers.
Our state-of-the-art heavy engineering facility utilizes cutting-edge CNC machining to fabricate massive structural shells, heavy-duty girth gears, and robust tire rings that guarantee maximum uptime. By managing everything from initial structural layout designs to final field commissioning, we ensure your plant minimizes thermal fuel consumption and maintains perfect material flow, cementing our reputation as the primary Cement Plant Manufacturer in Gujarat for high-output, continuous industrial manufacturing setups.
REW has its own manufacturing centre where we design and fabricate turnkey cement plants for capacities of 50 TPD-1000 TPD. REW has a firm understanding that cement production involves the use of machinery capable of operating under extremely high levels of thermal stress, as well as experiencing high levels of mechanical wear. We know that the machinery used to manufacture cement must withstand both extreme mechanical wear and extreme thermal stress during the manufacturing process; therefore, all of our products are designed with engineering features intended to maximize structural quality and provide the longest amount of uptime possible.
Key Features & Capabilities of Cement Plant
High Thermal Efficiency
- Precision Engineering: Through cutting-edge CNC machining and heavy-duty metal fabrication, we are a leading cement manufacturing equipment supplier in Ahmedabad and produce all of our Rotary Kilns, Ball Mills, and Girth Gear products in-house.
- Energy Savings: REW plants are engineered to reduce the amount of fuel used during the clinkerization process. Our facilities utilize high-efficiency rotary coolers and optimized heat recovery systems.
- EPC - Full Turnkey Solutions: We offer a complete range of services from "concept to commissioning," including site layout, foundation engineering, machinery installation, and trial runs.
- Durability: REW equipment is made from high-quality IS 2062 grade and alloy steels, which will withstand decades of abusive conditions resulting from interchange processing of limestone and clinker.
Project Portfolio & Expertise
We have an extensive history of completing cement-related projects on multiple scales. Here are some examples of our capabilities:
- Mini Cement Plants – Small, affordable plant installations at 50-200 tons per day for local producers.
- Major Industrial Units – Large capacity plants (up to 1,000 tons per day) using pneumatic kilns and rotary cement kilns.
- Replacements of Unused Existing Equipment – Producing girth gears and Tyre rings used by existing cement production facilities located throughout Rajasthan and Gujarat.
Ready to start your project?
As a leading cement plant manufacturer in India, we will provide you with the technical knowledge necessary to make sure your new facility operates efficiently.
Frequently Asked Questions
Answer: REW offers end-to-end EPC implementation for mini cement plants (50 TPD) to full-scale industrial cement plants (1000 TPD).
Answer: We offer a full range of equipment such as primary raw material crushers, raw ball mills, rotary kilns with pre-heaters, rapid quench rotary coolers, clinker grinding mills, girth gears, raw material storage silos and automated bagging equipment.
Answer: Our rotary kilns are fitted with multi-stage preheaters, optimized internal heat exchangers and precision air-seal technology, all of which have helped to reduce heat loss and fuel consumption per metric ton of clinker.
Answer: Yes, we can make any replacement parts that you require, such as heavy duty girth gears, forged tyre rings, support rollers, kiln shells and drive pinions to exact engineering drawings.
Answer: Typical project timelines are 4-8 months for engineering design, heavy structural fabrication, delivery, installation and field commissioning, depending on the capacity and civil site readiness.